Custom Gear Cutting Services

The passionate, customer-driven engineering team at US Gear designs and produces high quality gears. We utilize the latest technology in gear cutting equipment, and continue to invest in our manufacturing processes to deliver the best gears in the market.

Submit a custom gear request using our form below. 

Our newest STEALTH Series gears utilize the most advanced gear cutting technology. The Noise, Vibration, and Harshness (NVH) is significantly reduced compared to other gear cutting methods. What you get is a consistent pattern on your gear set, which eases up the installation process. Stronger gears, better tooth contact, and quieter than a whisper. Available on the Ford Super 8.8 IRS, Dana 60, and Dana 60 PRO gears. Ford 9" coming soon - stay tuned!

Our High-Quality Gear Cutting Capabilities

Turning, Milling, Cutting, Grinding, Shaping, and Testing are all part of US Gear’s high quality manufacturing capabilities.

Hypoid, Spiral Bevel, Straight Bevel
2” to 23” diameter

Cylindrical Gear Grinder
Up to 16” diameter, 10” face width

CNC External Grinders
12” swing, up to 48” length

CNC Machining Centers
10 to 15 horsepower, 4 axis, up to 30” cube capacity

Gear Shaping Machines
2” to 16” diameter, up to 4.5” face width

Spline Rolling Machines
3” max diameter, up to 48” between centers

CNC Turning Centers
15 to 50 horsepower, up to 24” swing and 36” center distance

Contact Us Today!

US Gear is committed to using the most advanced technology, developing innovative processes, and offering unequaled product support. In addition to producing the most durable custom gears and shafts, we provide unsurpassed quality through premier service and on-time delivery.  If you are interested in our gear cutting services, please fill out our request a quote form below.

Request a Quote for Gear Cutting
Drawing or Sample Available
Gear Summary Available
Prototypes Required
PPAP Required